Rajeshwar Prasad

Cement Plant & OEM

Phone: +91- 9971094555

Aspiration: Seeking a Challenging Environment at Medium management level for the field of Plant Maintenance, Project Execution or Technical support in Cement Plant

Total Year of Experience: 26 Years of experience in Cement Plant in the field of Maintenance (Preventive & Predictive), Installation of OEM equipment, Site Management for OEM, Project execution in cement plant (Engineering and Project execution) and Plant reliability improvement through TPM & RCM.

Objective : Always passionate about standard Maintenance practices, sustaining reliability and analyzing root causes through various statistical tools, adding values to pant performance and cost reduction.

Experience:

JSW Cement August 2015-Till date

Assistant General Manager

Project Head and Technical Cell Head

i Completed Project execution of 0.3 MTPA JSW Dolvi grinding unit as a Project Head

ii Completed Project execution of 1.2 MTPA JSW Dolvi grinding unit as a Project Head

iii Working as a Technical cell head in JSW Cement Salboni unit. Introducing various tools such as TPM, DMAIC, KAIZEN, 5S, WHY-WHY ANALYSIS, MTTR & MTBF and RCM for improving Plant performance.

Loesche India Private Limited March 2007 – August 2015

Senior Manager

Installation Engineer, Head of Installation and Site Management

i Installation of Vertical Roller Mills.

Trained in Loesche Germany for VRM Installation. Supervising the Installation and managing site for Quality project execution by preparing protocols, monitoring standard time schedule through MS Project and s- curve, claim management …etc.

Co-ordination with Project and engineering of Loesche India, for completion of auxiliary equipment installation.

Installed 10 vartical Roller Mill in India and abroad

ii Head of Installation for Loesche India Pvt Ltd

Handling team of Installation engineer for various projects. Involved from Kick off meeting till completion of projects.

Supporting client for trouble shooting and various technical works.

Providing services to Loesche Germany for various abroad project

Executing Technical audit for various clients and improving plant performances

Supporting After sales services for various upgradation projects.

iii Site Management

Handling Loesche Germany site from Installation till commissioning

Co-coordinating the team of Mechanical, E & I and operation for commission of plants.

Ultra Tech Cement Limited September 1997 – March 2007

Deputy Manager

Head of Section

Heading the maintenance of Crusher, Stacker, Reclaimer, RMHS, Vertical Roller Mill and Process Bag House

Ensuring Plant reliability and availability by developing various standard maintenance practices and modification

Executing preventive maintenance of equipment by implementing PM check through SAP PM module

Overcoming various bottleneck of VRM and Process Bag House and running this two vital equipment in line with Kiln operation.

Tracking the performances of section engineers by reviewing their responsibilities such as KPIV’S, Equipment reliability ( MTTR & MTBF ) , CLTI , VI ..etc

Executing predictive maintenance of equipment such as Vibration measurement and analysis, Lubrication management by in-house or out sources

Implementing and maintaining ISO 9000, ISO 14000 and OHSAS standards for the section as per ISO Management system.

Devoting 100 % as section head for achieving plant reliability targets and overcoming plant breakdown by various small small improvement.

Executing various improvement projects, in order to overcome process bottleneck in the Raw Mill section and Bag House.

Preparation of Revenue and capex budget for plant maintenance and various improvement initiatives

AET Leader

Worked for TPM with six sigma initiative as per the management and consultant guide line

Worked as Area Effective Team Leader for Packing Plant and Raw Mill section

As a AET Leader, heading the section with Mechanical, E & I and operation team for improving the plant reliability and availability.

Monitoring bottom line PACT best practices such as CLTI, housekeeping, ownership, abnormality identification ..etc

Completed Six sigma project DMAIC on Wear and Tear of Vertical Roller Mill. Become a Green Belt achiever.

Achieved target of stores and spares consumption and inventory cost reduction through RCM

Jaypee Rewa Cement March 1993 – September 1997

Sr Field Engineer

Sectional Engineer

Stared as a Trainee engineer in Packing plant and executed erection and commissioning of three nos Roto packers

Worked as Shift engineer for operation of cement mill and packing plant

Worked as maintenance engineer of packing plant and involved in various preventive and brake down maintenance.

Maintaining PM Check list in PM module software.

EDUCATION 1992

AMIE in Mechanical Engineering

Institution of Engineers (India)

PERSONAL DETAILS

Father’s Name: Late Purnanad Joshi

Date of Birth: 23rd November 1967

Age: 50 Years

Marital Status: Married

Nationality: Indian

Language Known: English, Hindi, & Oriya